What do your breaker parts really cost you a year?

Compare the part you use now with an ASI part. You enter your own hours, life and price. ASI's life figures come from customer reports and are shown below. It takes about a minute.

1Part and machine

Which part?

Type your model, for example SB81, HM-360 or Saga 225.

2How you use it

h a month

Type of rock

Rock type changes the advice below, not the life figures. ASI has no field data by rock type yet.

hours

3Your costs

Rsa piece
Rsa change
hours
Rsan hour

Excavator plus breaker hire rate, or what an hour of lost work costs you.

ASI figures used (you can change them)
hours
% more

How the estimate is worked out

  1. Changes per year = running hours per month × 12 ÷ part life in hours. For pins, 12 ÷ life in months.
  2. Cost of one change = part price + fitter cost + (machine hours lost × cost of an idle machine per hour).
  3. Cost per year = changes per year × cost of one change, worked out for your current part and for ASI.
  4. ASI price = your price × (1 + the ASI percentage). ASI does not publish prices because steel prices move.
  5. For chisels, the calculator shows the break-even point: how much longer an ASI 42CrMo4 chisel must last to cost less per running hour.

Example. Through bolt, 200 h a month, 400 h life now against 1,800 h with ASI, price Rs 3,500, fitter Rs 1,500, 4 h lost at Rs 2,500 an hour, ASI 25% dearer: 6 changes a year now against 1.3 with ASI, Rs 90,000 against Rs 21,167, a saving of about Rs 68,833 a year. These example inputs are not ASI data.

ASI life figures used in this calculator
PartTypical aftermarket life (customer reports)ASI figure used hereWhat customers reported
Through bolt (ASI high tensile)300–400 h1,800 h2,000+ h
Rock breaker bushabout 500 h1,500 h1,800+ h
Excavator pins and collar bushes5–6 months15 months18–22 months
Chisel (ASI 42CrMo4)Your own figureBreak-even onlyField data being collected

ASI uses the low end of what customers reported, and raises a figure only when more field data comes in. [placeholder: customer names, once permission is given]

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